CN Standard Plug Pins & Electrical Prongs | OEM Manufacturing & Technical Specification

 

 

Precision-engineered CN standard plug pins manufactured for power cords, electrical plugs, and wiring accessories. Built to strict GB dimensional and electrical performance standards, supplying OEM assembly plants and harness manufacturers worldwide with reliable mating stability and low contact resistance.

 

Available configurations include standard 10A / 16A flat parallel pins, grounded pins with pin-hole variations, solid-machined pins, and high-speed progressive die-stamped versions tailored for automated overmolding lines.

 

 
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Product Structure

 

 

Terminal Body

Solid or folded-seam structured prongs designed for secure terminal crimping or screw termination.

 

Anchoring Feature

Includes precise barb, notch, or shoulder designs to prevent terminal push-out within molded plastic housing.

 

Contact Tip

Chamfered or radius edges to ensure smooth insertion cycles and prevent damage to socket receptacles.

 

 

Specifications

 

Parameter

Specification Range

Compliance / Standard

Rated Current / Voltage

10A / 16A, 250V AC

GB 2099.1, GB 1002

Pin Dimensions

Thickness: 1.5mm - 2.0mm; Width: 6.3mm; Length custom

Custom to 2D / 3D Drawing

Electrical Conductivity

> 58% IACS (Brass) / > 95% IACS (Copper alloy)

ASTM B36 / B152

Pull-out Force

Meets standard insertion and withdrawal retention specs

GB/T 2099 mechanical test

 

Materials & Standard

 

White GB Standard Semi-Encapsulated Plug Blades

Base Material

H62 / H65 brass strips (high copper content for thermal and electrical conductivity); phosphor bronze (C5191) utilized for specialized spring-tension requirements.

New China Standard Semi-Insulated Plug Blades

Plating Options

Electroplated bright nickel (3µm - 5µm), matte tin, or silver flash to prevent oxidation and maintain low contact resistance over extended operational life.

Fork Tail Semi-Overmolded GB Standard Plug Blades

Reference Standards

Manufactured in accordance with GB 2099.1, GB 1002, RoHS, and REACH environmental compliance directives.

 

Application
 

Molded power cords for household appliances (refrigerators, washing machines, microwaves).
Consumer electronics power adapters and desktop chargers.

Industrial extension leads, mobile power distribution boxes, and portable generators.
Travel adapters and modular electrical wiring devices.

 

OEM Customization

 

 

Production accommodates custom engineering specifications from client-supplied CAD drawings or physical samples. Custom parameters include pin length, hole diameter, terminal barrel dimensions, specific plating thicknesses (nickel/tin ratio), and reel-fed packaging configurations for automated stamping and insertion lines.

 

Manufacturing Capability
 
 

Stamping Equipment

High-speed precision mechanical punch presses ranging from 25T to 160T, running at speeds up to 600 strokes per minute.

 
 
 

Tooling Room

In-house progressive die design, wire EDM, and CNC machining centers ensuring strict dimensional control and rapid tooling turnaround.

 
 
 

Production Capacity

Over 5,000,000 pin components produced monthly across automated stamping cells.

 

 

 
Quality Control

Dimensional Inspection

Automated optical sorting machines and profile projectors measuring critical pin thickness, width, pitch, and hole concentricity within ±0.01mm.

Material Verification

Spectrometer analysis verifying raw brass alloy composition and purity prior to stamping.

Surface Integrity

Salt spray testing (ASTM B117) exceeding 48 hours to evaluate corrosion resistance and plating adhesion.

Mechanical Testing

Regular testing of insertion force, pull-out retention, and hardness to ensure consistent assembly performance.

 

 

Our Company

 

20260324114209c14db

 

What to Specify When Ordering

 

Dimensions

Overall length, pin thickness, diameter, width, and crimping section size.

01

Material Grade

Specified brass alloy (H62, H65) or conductivity needs.

02

Surface Treatment

Nickel plating, tin plating, or unplated bare brass.

03

Packaging

Bulk bagged, carrier tape-and-reel for automated machines, or anti-rust paper layers.

04

Order Volume

Yearly forecast or per-lot quantity needs.

05

 

 

FAQ

 

 

Q: What brass grades are standard for these plug pins?

A: H62 and H65 brass are standard due to their balance of mechanical strength, formability, and electrical conductivity. Phosphor bronze is available when enhanced spring retention is required.

Q: Can you supply pins on continuous carrier strips for automated assembly?

A: Yes. Reel-fed continuous strip configurations are produced to fit automated feeding and overmolding machinery, minimizing manual handling during harness production.

Q: What is the standard plating thickness for corrosion protection?

A: Standard electroplated nickel is maintained between 3µm and 5µm. Custom plating thicknesses and tin finishes can be applied based on specific environmental exposure requirements.

Q: How do you ensure dimensional consistency across high-volume production?

A: Production utilizes high-precision progressive stamping dies combined with automated optical inspection (AOI) systems that screen 100% of critical dimensions during manufacturing runs.

Q: What is the typical lead time for custom tooling and sample production?

A: Custom progressive die tooling typically requires 15 to 20 days, with initial sample submission data packages delivered for customer sign-off within 25 days.

Q: Are the pins compliant with environmental regulations?

A: All materials comply with RoHS and REACH regulations, accompanied by full material test reports and third-party chemical composition verification.

Q: What packaging methods are used for bulk shipment?

A: Pins are packaged in moisture-inhibited vacuum-sealed poly bags within heavy-duty corrugated cartons, or supplied on continuous reels depending on automated production line integration needs.

We're well-known as one of the leading cn standard plug pin manufacturers in China, specialized in providing high quality customized products. Please feel free to buy discount cn standard plug pin made in China here from our factory. For quotation and free sample, contact us now.

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